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Routed Signs

Routed depth and precision-cut detail that flat printed signs simply can't match.

Routed signs are fabricated by CNC-machining designs directly into materials, cutting letters and logos with precise depth and clean edges. The result is dimensional signage with physical depth and texture that photographs can't fully capture: shadows play across routed letterforms, and fine details hold up at close range in a way that printed graphics never do.

Stonetree Signs works with HDU (High Density Urethane) foam, aluminum, ACM panel, wood, and combination materials to produce routed signs of every scale. Cut-through aluminum creates a dramatic open-face look; light or landscape passes through the design for a striking visual effect. HDU foam routing produces dimensional signage that can be painted, gilded, or sandblasted for a range of appearances from rustic to highly refined.

Routed signs are a popular choice for law firms, medical practices, churches, and professional services organizations where permanence and craftsmanship matter. They communicate that your business is established and takes quality seriously, without saying a word.

What's Included

CNC-routed HDU foam signs
Cut-through aluminum panels
Post-and-panel monument signs
Multi-panel and multi-tenant signs
Custom paint & gilding finishes
Sandblasted texture options
Illumination compatible designs
Permitting assistance available

Ideal For

Law firms & professional officesChurches & faith communitiesMedical & dental practicesSubdivisions & developmentsHotels & hospitalityGovernment & municipalHistoric districtsBanks & financial institutions

Common Questions

What is HDU foam and why is it used for routed signs?

HDU (High Density Urethane) is a rigid, paintable foam that machines cleanly to crisp detail. It's far more stable than wood (no warping, cracking, or rotting), lighter than aluminum, and holds fine routed detail for years outdoors. It's the industry standard for exterior dimensional sign panels.

What is cut-through aluminum?

Cut-through aluminum (also called open-face aluminum) is when letters, logos, or shapes are CNC-cut all the way through an aluminum or ACM panel. The openings allow light, greenery, or a backing color to show through the design, creating a bold visual contrast and an architectural quality.

Can routed signs be illuminated?

Yes — and the best-looking approach is a routed face on an illuminated cabinet. We route your letters and logo out of an aluminum or ACM face and back the openings with acrylic, so when the cabinet lights up at night, only the letters glow. It's a crisp, high-end look that reads beautifully day and night. Cut-through aluminum panels can also be backlit for a dramatic halo effect.

How long do routed HDU signs last outdoors?

Properly primed and painted HDU signs last up to 10+ years outdoors, and can be repainted to extend their life beyond that. The material doesn't absorb moisture, so it doesn't warp or crack seasonally the way wood does.

What does a routed monument sign cost?

Pricing varies widely based on size, material, and complexity of the design. Post-and-panel signs with a routed HDU face are the most economical route, while larger monument signs with stone or brick bases run higher. Every project is quoted individually — contact us for a site assessment and an accurate number.

Ready to Get Started?

Book a free consultation with our team. No pressure, just expert advice on what's right for your business.

Book Consultation 336-625-0938

Our Process

  1. 1Free consultation & estimate
  2. 250% deposit
  3. 3Custom design & approval
  4. 4In-house production
  5. 5Professional installation